Sign in to follow this  
PCBindex

Why are circuit boards usually green?

Recommended Posts

 I see most printed circuit boards are green in color. I’ve seen some blue and yellow
boards, but not so many – so I have a question: Why are most PCBs green?
     The above question is not only asked by electronics hobbyists but also questioned by
engineers, so today let’s unravel the mystery. http://www.pcbindex.com/
     What the green part of a circuit board is
     A ‘green’ printed circuit board is not actually green all the way through. The only
green part is the outer covering of resin called the solder mask or solder resist/oil. This is
a hardened resin with colored pigments that is applied to the boards in a silkscreen fashion.
The purpose of solder mask is to protect the electronic traces underneath from moisture and
dust and to control the flow of molten solder. The actual core of a typical Fr-4 circuit board
is a plain, dull, yellow color, but the solder mask can come in many colors such as blue, red,
yellow, black and white. Even more exotic colors can be found for the extravagant such as
orange, pink, purple, matte versions and even mixed color boards. So, the question remains, why
green?
    Top Reasons Why Most PCBs are Green in Color
    1. Green can relieve visual fatigue and aid in inspections
In the early days, due to technological restrictions, quality inspections relied on workers
manually checking the boards with their bare eyes. Squinting at tiny circuits all days is
tiring work, but neurologists and psychologists agree that the wavelength of green light has
relaxing effects on the body and can reduce fatigue. Additionally, they have found that the
sensors in human eyes, or cones, are most sensitive to green light. Therefore, the contrast is
greater between the circuit traces, pads, silkscreen printing and empty spaces. Just by
observing the boards from the outside, one can easily identify defects in the outer layers.
Compare the below images of green boards to other colors such as blue, yellow or even black and
white. With higher contrast, errors are easier to spot.
    Black: Tilt me and you can see the circuit traces in the light. White: Traces..? What
traces?
    Of course, nowadays PCB manufacturers use flying probe techniques and Automatic Optical
Inspection (AOI) for these tasks, which is very effective in spotting errors. But there is
another very important technical reason why most PCBs are green.
    2. Green solder mask is physically superior
    Due to the traditional aspect of using green pigments, R&D into making better solder mask
oils focused on the standard green color. The actual chemical pigments used influence the
performance of the resin during application and in the field. When demand is pushing form
factors to their limits, no one cares about having pink boards. As a result, green solder mask
now has superior properties compared to other aesthetically orientated colors.
    Most prominently, commercial green solder mask is the only available color that can
reliably produce solder mask dams of 0.1mm (4mil). Next up is red, yellow and blue that can
produce 0.12mm dams and then black and white which can only achieve 0.15mm. Solder mask dams
are vital for ICs and fine pitch components since they are valuable in preventing solder
bridges from forming.
    Solder mask is typically applied using silkscreen techniques. A large blob of oil is
dragged across a screen mesh with the circuit board underneath. The circuit board is removed
for curing, and the next board goes under the mesh. But hey, hold on, I want another solder
mask color. Well, then you have to remove the excess solder mask oil and wash the silkscreen
before applying the new color. Otherwise, a silkscreen station is needed for each color.
Furthermore, for white or lighter solder mask shades, you’ll also need another station for the
black silkscreen ink. Then, if you find that one color is not particularly popular, the
chemicals will be wasted and efficiency will be impaired.
    Similarly, some factories will not accept certain combinations of PCB features with colors
other than green, since green is by default the most popular color. Consider this: typically,
in a PCB fab house, many designs from various orders are grouped together on one panel
(panelized). This way, they can make the most out of PCB real estate and reduce waste. But
there are many processes that require the entire panel to be processed the same, like surface
finishes and plating for castellated holes. So all boards on a particular panel must have the
same requirements. By adding more and more specific features, the factory is more likely to end
up with insufficient designs to fill a panel at one time. Adding factors such as solder mask
color or board thickness into the picture multiplies the number of possible combinations, and
multiples the waste and therefore cost. If available, you may end up paying for the cost of the
entire panel. So by restricting certain combinations of colors and features, factories can keep
costs down.
    Not to mention, developing a new solder mask oil that performs well as an electrical
insulator, applies and adheres evenly, cures well and looks visually appealing is not a simple
process. As such, expect to pay a premium for special requests like matte beige.
    So there are many reasons to love and not to love green. Which do you like best and why?
Join our ongoing poll to pick your favorite below. Seeed Fusion’s PCB fabrication service
offers a good range of solder mask colors to suit your prototyping palette from deep-sea blue,
Ferrari red, sunshine yellow, slick black, pure white and of course good ol’ green and at no
extra cost.

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
Sign in to follow this